Diagnostics & Failure Analysis:
a.Conduct engineering-level root cause analysis of mechanical and electronic system failures in vehicles.
b. Utilize computer-aided diagnostic tools, vibration analysis, thermodynamic testing, and finite element concepts to identify systemic issues.
c. Develop technical reports and corrective action plans.
Engineering Design & Technical Solutions
a. Recommend design changes or upgrades for frequent failures in engines, transmissions, suspensions, and air-conditioning systems.
b. Check alternative materials and parts to ensure they meet safety and performance standards.
Process Optimization and Quality Control
a. Create repair protocols based on engineering that improve cost efficiency, performance, and compliance with OEM standards.
b. Develop preventive maintenance programs using engineering reliability data, including MTBF and MTTR calculations.
c. Perform quality assurance testing and validation on repaired vehicles.
Research and Integration of Emerging Automotive Technologies
a. Check if hybrid and electric vehicle technologies can be integrated into repair operations.
b. Look into industry improvements, such as AI diagnostics, EV battery systems, and ADAS calibration. Suggest strategies for the shop.
c. Work with parts suppliers to assess engineering specifications for compatibility.
Supervision & Training.
a. Provide technical guidance to mechanics and technicians in carrying out engineering solutions.
b. Teach staff about diagnostic tools, automotive electronics, and safety protocols in engineering.
c. Ensure compliance with federal and local safety and environmental standards.
Other Duties.
a. Use advanced computer diagnostic systems and manual inspection techniques to examine mechanical and electrical issues and determine how to address them.
b. Apply the appropriate tests for various parts to find potential malfunctions or issues.
c. Perform engine overhauls applying principles of automotive and mechanical engineering, such as mechanics, thermodynamics, materials science, and kinematics.
d. Analyze engine data, tune carburetors or fuel injection systems, adjust ignition timing, and fine-tune other engine components to improve efficiency and power output.
e. Modify or design components or systems to improve performance, fuel efficiency, or safety, based on engineering principles.
f. Apply automotive and mechanical engineering principles related to fluid dynamics, gear systems, and control systems.
g. Convert manual transmission to automatic transmission performing a complex series of tasks including the following: (i) Selecting the correct automatic transmission according to the car model and engine specifications; (ii) Gathering the necessary components, including the transmission shaft flywheel, transmission cooler, torque convertor, wiring harness, and other required accessories; (iii) Modifying the transmission tunnel by removing the manual transmission and installing the automatic; (iv) Installing the linkage and brackets in the vehicle and ensure that all components are properly aligned to guarantee proper functioning; (v) Modify various electrical components; (vi) Rewiring certain electrical systems to accommodate the new sensors and controls accompanying the automatic transmission; (vii) Connecting the wiring harness and transmission control module and integrating sensors such as vehicle speed sensor and throttle position sensor; and (viii) Testing and tuning by checking the fluid levels, adjusting gear shift points and adjusting the transmission control module for best performance.
h. Convert automatic transmission to manual transmission performing complex mechanical and electrical works, such as: (i) replacing transmission, flywheel, clutch, clutch pedal, hydraulic system (or manual linkage), and potentially anew driveshaft and crossmember; (ii) Reprogramming or replacing computer systems (i.e., engine and transmission control units (ECU and TCU) to recognize the new manual transmission; and (iii) Perform rewiring.
i. Supervise routine maintenance tasks of other mechanics such as oil changes, filter replacements, tire rotations, fixing brakes, replacing worn-out or faulty components/parts and belt inspections to keep the vehicle running smoothly.